76mm-165mm Diameter High Frequency Tube Mill machine 220kw Automatic

Place of Origin China
Brand Name ZTZG
Certification ISO9001
Model Number ERW165
Minimum Order Quantity 1
Price Negotiable
Packaging Details All mechanical equipment is nude packing and electrical parts are packed in wooden cases
Delivery Time 120 days
Payment Terms T/T, L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability 200 sets/year
Product Details
Item API Tube Mill Raw Material API, Carbon Steel, Black Steel, Stainless Steel, Cold Roll, Ow-carbon Steel,HR Carbon Steel,Q235,S235
Diameter 76-165mm Thickness 2-6mm
Prodution Capability 20-120m/min Applicable Industri Oil, Gas Transport
Welding Type Solid-state High Frequency Welding After Warranty Serve Video Technical Support, Online Support, Spare Parts
Local Service Location Egypt, Turkey, Philippines, Brazil, Peru, Saudi Arabia, Mexico, Russia Marketing Type New Product 2020
Warranty Of Core Part 1 Year Key Selling Points High-accuracy, Automatic
Cutting Type Flying Cold Saw Decoiler Type Hydraulic
SIZE Can Be Customized Supply Ability 50 Set/Sets Per Year
Packaging Details Seaworthy Packing Port Tianjin
Technical ZTF And Directly Forming Square, Multifunction Production Length 4-12m
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165mm High Frequency Tube Mill

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High Frequency Tube Mill 220kw

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165mm high frequency pipe mill

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Product Description

76-165mm Diameter Customized High Frequency ERW165 Steel Tube Mill

 

76mm-165mm Diameter High Frequency Tube Mill machine 220kw Automatic 0 
Product Description
76mm-165mm Diameter High Frequency Tube Mill machine 220kw Automatic 1
 
76mm-165mm Diameter High Frequency Tube Mill machine 220kw Automatic 2
Production Application

Basic Technical Information of Welded Pipe Production Line

 

Product&yield Round Pipe 76mm-165mm Thickness:2.0mm-6.0mm
Square & rectangle tube 60mm×60mm -130mm×130mm Thickness:2.0mm-5.0mm
Length 6m-12m Length Tolerance: ±3mm
Production Speed 20-50 m/min
Production capacity 30,000ton/year
Consumption Mill installed capacity 220 kw
Line Area 85m(length) ×7m (width)
worker 6-8 workers
Raw Material Carbon Steel coil Carbon steel coil Q235B(ASTM GR·D,σs 230)
Width 240mm-520mm Thickness: 2.0mm-6.0mm
Coil ID 580-700mm
Coil OD Max 1800mm
Coil Weight 6.0t

 

Advantage

 

√ Apply to high strength steel and big thickness

√ Raw material can be steel coil and single plate

√ ZTF forming process save roller up to 60%

√ Electric control and automatic adjustment, high precision, high roller change speed

 

Application

 

Widely used as the architectural structure tubes, low-pressure liquid tubes, coal transmission belt tubes, driveshaft tubes, guardrail tubes, tower footing tubes, automobile beam steel tubes, and other products.

 

 

Process Flow

 

Steel Coil → Double-arm Uncoiler → Shear and End Cutting & Welding → Coil Accumulator → Forming (Flattening Unit + Main Driving Unit + Forming Unit + Guide Unit + High Frequency Induction Welding Unit + Squeeze Roller) → Deburring → Water Cooling → Sizing & Straightening → Flying Saw Cutting → Pipe Conveyor → Packaging → Warehouse Storage

 

 

Machine Details

 

76mm-165mm Diameter High Frequency Tube Mill machine 220kw Automatic 3
Uncoiler
Function: Used for supporting strip steel coil and open it as strip steel so as to make preparation for the pipe forming process
 
76mm-165mm Diameter High Frequency Tube Mill machine 220kw Automatic 4
Five-roll Flattener
Function: Flattener is for the flattening procedure of the strip steel cut from steel coil, ensuring a steady dimension of strip steel with minimum deficiency
 
76mm-165mm Diameter High Frequency Tube Mill machine 220kw Automatic 5
Shearing butt welding
2 Types: Automatic & Manual Function: Shear & end welder parallel cuts the head of the strip coming out of uncoiler and the tail of the strip steel going into the accumulator, and weld them together to form a smooth and continuous line of strip steel
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Strip Accumulator
Function: Accumulator is used to accumulate strip steel from uncoiler and provide strip steel to forming unit. It leaves time for the shear & end welder for strip welding and stores certain amount of strip for continuous forming
 
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Forming & Sizing Mill
Function: forming the tube from strip Advantage: >Advanced forming technical >One-stage molding platform >Reliable quality gearbox >Siemens Beide motor
76mm-165mm Diameter High Frequency Tube Mill machine 220kw Automatic 8
Forming & Sizing Mill
Function: The forming & sizing mill is the main equipment of the weld pipe production line. It continuously reel the raw steel sheet into desired size of cylinder or cuboid with precisely positioned roll stands and mold and then weld it to pipe or tube with high frequency welder.
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Solid State High Frequency Welder
Function: The welder is used for welding edge heating with high-frequency heating device. The whole set of solid-state H.F welder comprises of rectifying cabinet, inverter, output cabinet, connecting optical fiber, closed loop water cooling system, central operator console, and mechanical adjustment device.
76mm-165mm Diameter High Frequency Tube Mill machine 220kw Automatic 10
Zinc Spraying Machine
Function: It is used to spray zinc on the welding seam after scraping external burr.
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Saw Cutting System
Function: Flying saw is used to cut tube during static and motion status in continuously production into desired length.
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Straighting Machine
Function:
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Automatic Stacking and Packing Machine
Function: Electrical control using PLC control, touch screen, to achieve human-computer dialogue, manual, automatic betweenth

 

Company Profie

 

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Zhongtai Group is established in 2000, locates in Shiiazhuang. We are an IS09001 certified pipe making machine and cold rolled section steel forming machine manufacturer, reputed enterprise in China's pipe making industry with the largest production capacity, the most advanced technology and strongest competitiveness,one of the executive directors of China Cold-formed Steel Structure Association and one of China's top ten pipe making machinery brands. There are three subsidiary companies respectively carry out technology devel-opment, production processing and mould manufacturing. Plant area 67000 m,with machining, heat treatment and assembly plants.

 

Factory Tour

 

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Certificate

 

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Customers Visiting

 

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Trade Show

 

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ZTZG Transport

 

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The First

 

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FAQ

 

Q:Are you manufacturer?
A:Yes,we are manufacturer.We have our own technical team.Welcome to visit us.

Q:What kind o f payment term you can do?
A:We are flexible about payment terms,we can also help you on financing,please

contact us for details.

Q:What info you need before you make the proposal?
A:The pipe diameter and thickness range which you need or the profile drawings,

material information,your special requirements.

Q: What should I do if I just start a new business?
A:Contact us immediately ,we provide free consultant pre-sales service.Also we

can help you to solve the material(steel coil)purchase,worker train,international

market price.

Q:How do you do QA?
A:We have special team do strict QA,this is our strengths:
(1)Every gear box will be tested for 8 hours with oil inside to guarantee there is no

leak.
(2)Every shaft will be inspected for the centering jumpiness.
(3)Every roller will be checked to make sure its in the range of tolerance critical parts

will be inspected for all dimensions.

Q:Why I should choose you,what are the differences between you and other

Chinese suppliers?
A:We are concentrate on this area for more than ten years.

Pre-sale:If the customer can not provide detailed technical information,our engineer

will go to the customer’s plant,draw precise drawings after measuring unit,to meet

your production requirement.

After-sale:Our strong team of engineers and experienced technicians can provide

you with installation instructions,operating instructions,quality control guidance